process flow

Optimization of Resources: The Seven Wastes (Muda)

By |June 6th, 2019|

Lean manufacturing rests upon the idea that waste reduction can help you work more efficiently and be more profitable. Waste reduction is based on the notion that processes either add value or create waste to the production of a product or service. But waste can take many forms. It

Exploring Cause-and-Effect with 5 Whys

By |May 21st, 2019|

In our everyday lives, we encounter many problems and unfavorable situations. One way go about this, is to find a way to overcome the situation. Usually by dealing with the momentary consequences, and moving on, rather than actually understanding the cause behind the problem. Therefore, identifying why it occurred

Poka-Yoke in Real Life Through Examples

By |May 7th, 2019|

Introduction to Poka-Yoke Poka-yoke is a lean manufacturing method for eliminating mistakes. The Japanese engineer Shiego Shingo developed it in the 1960s. Soon after, it was implemented as part of the Toyota Production System(TPS). The name poka-yoke comes from Japanese, and it translates as “to avoid errors”. This simple,

What is Lean Management?

By |April 30th, 2019|

Introduction to Lean Many companies we see today have been around for quite some time. Five and ten or more years ago, when the companies were founded, they implemented a project management system. It worked for them then, and generally, still works now. So they keep working the same

5 Lean Metrics You Should Track to Improve Your Flow

By |April 23rd, 2019|

Let’s say the average runner needs under an hour to run 6 miles. For most hobby runners improving their time is only for personal satisfaction. But for professionals, tracking their time and improving their result makes all the difference in the world. Cutting a few seconds off their laps

6 Different Types of Kanban Systems Explained

By |April 2nd, 2019|

The Kanban method uses Kanbans or cards to signal work items’ status and monitor progress. This approach strongly relies on balancing production to demand, and maintaining an optimal flow. The nature of this method is such that it is very easy to use it to any industry. It also